TE Connectivity / Raychem RayBraid Braided Cables

TE Connectivity / Raychem RayBraid Braided Cables provide high-performance metallic oversleeves with excellent EMI shielding and lightning protection. These braided cables oversleeves are compatible with CRES-Lock band strap and Tinel-Lock backshell termination systems. The RayBraid braided cables include the traditional RayBraid tubular former core to aid easy installation onto wire bundles. These braided cables are available in Ray-90 or Ray-10X, offering different styles based on optical coverage and plating options. The RayBraid cables offer tin-plated copper strands for Ray-90 and Ray-101, and nickel-plated copper strands for Ray-103, improving storage life and temperature rating up to 200°C.

The RayBraid braided cables offer an INSTALITE Lightweight Braid (LWB) option that delivers up to 50% weight savings over traditional copper braids. These INSTALITE braids offer excellent electrical shielding performance over a wide frequency range. The INSTALITE lightweight braids are made from a high-performance nickel-plated copper alloy and are more flexible than standard industry metal braids. Typical applications include military harnesses, commercial aerospace, unmanned vehicles, and space.

Features

  • INSTALITE Lightweight Braid (LWB):
    • Up to 50% lighter than traditional braid
    • Low-risk alternative
    • Covers a wide frequency range
    • Better low-frequency performance than plated fibers or microfilaments
    • 3mm to 20mm available diameter range
    • Uses existing termination tooling and processes
    • Easy transition from standard industry braids
    • Made from a high-performance nickel-plated copper alloy
  • High-performance metallic oversleeves with excellent EMI shielding and lightning protection
  • Oversleeves compatible with CRES-Lock band strap and Tinel-Lock backshell termination systems
  • RayBraid tubular former core to aid easy installation onto wire bundles
  • Tin-plated copper strands for Ray-90 and Ray-101
  • Nickel-plated copper strands for Ray-103

Applications

  • Military harnesses
  • Commercial aerospace
  • Unmanned vehicles
  • Space
Published: 2026-04-15 | Updated: 2026-04-15